Induction bonding machines

PLC controlled rotary machines for heat-activated bonding under controlled temperature and time.

PLC based rotary induction bonding machine at our works: a guarded cell with a rotary indexing table, touchscreen control panel and blue framed enclosure.

Bonding uses heat to activate an adhesive or a bonding layer between two components, holding them under pressure while the bond forms. The process is controlled by temperature and by time, and both have to be repeatable or the bond strength is not.

Induction suits it because the heat can be put into the metal part of the assembly directly, so the bonding layer is heated through the component rather than by hot air around it. The cycle is short, the surroundings stay cool, and the same energy goes in every time.

We build PLC controlled rotary induction bonding machines, with parts indexing through loading, heating, dwell and unloading positions. We also provide manual bonding systems where those better suit your production needs. Both run on the induction heating power supplies listed below.

Technical specifications

  • ConfigurationRotary indexing table, PLC controlled
  • Process controlTemperature and time based

We confirm the final configuration against your component, material and production requirements.

Power supplies for this machine

ModelPowerMax shaft diameterWhat it is specified for
ABE-25AB25 kW30 mmStationary heating and hardening up to 30 mm diameter.
ABE-40AB40 kWAsk usHigh frequency hardening and brazing; the smallest scanner power supply.
ABE-50AB50 kW60 mmShaft and bush hardening up to 60 mm diameter. The most widely built model.

Questions engineers ask

How is bonding different from brazing?

Brazing joins metal to metal with a molten metal filler above 450 degrees Celsius. Bonding uses an adhesive or polymer layer activated at much lower temperature. Both need precise, repeatable heat, which is why both are done well by induction.

Tell us about the part.

Send a drawing, the material, the case depth or temperature you need, and your production rate. Our engineers will help define the right machine for your process.