Induction pre-heating

Bringing a component to a controlled temperature before the operation that follows.

What it is

Pre-heating raises a component to a set temperature before something else happens to it. Before welding, to slow the cooling rate and avoid hard, crack-prone weld zones. Before forming, to reduce the force required. Before assembly, to open up a fit. Before coating, to drive off moisture and improve adhesion.

In every case the requirement is the same and it is not "hot". It is a specific temperature, reached uniformly through the region that matters, held while the next operation happens.

Induction is well suited because it heats where the coil is, quickly, and because a machine with a pyrometer in the loop heats to a measured temperature rather than for a fixed time.

Why induction

Local: heat the weld preparation, not the whole fabrication.

Measured: closed-loop control on actual temperature, so parts arriving at different temperatures still finish correct.

Fast: no waiting for an oven or a soak.

Clean: no flame near a workpiece that may be about to be welded, coated or filled.

How we support this process

  • We supply induction pre-heating systems for component assembly and production processes.
  • Medium frequency machines designed specifically for heating CI ring, drum and bush pre-heating for the alloy wheel industry, with precise temperature control.
  • The ABE-50AB CI ring and bush dual heating machine, heating a bush and a CI ring together in a single operation.
  • Pyrometers supplied for closed-loop temperature control.

We will confirm the configuration for your material, component geometry and production requirements.

Engineering notes

Pre-heat is a temperature, and it needs measuring

A pre-heat specification calls for a temperature at a location, often with a minimum interpass temperature to maintain. A timer does not deliver that; a pyrometer in a closed loop does. This is the single most common reason a pre-heating installation fails to meet its own specification.

Lower frequency, because you want depth

Pre-heating almost always wants the heat through the section rather than at the surface, so it uses lower frequencies than hardening or brazing.

Tell us about the part.

Send a drawing, the material, the case depth or temperature you need, and your production rate. Our engineers will help define the right machine for your process.